Complex for automatic weighing, dosing and mixing of bulk components – allows you to automatically and efficiently dose and mix any bulk components in the required proportions.
The line is automated and controlled by a controller.
The operator selects or sets the mixture recipe on the control panel and then loads the necessary components into the conveyor bins for large and medium doses. For small doses, the operator pre-weighs the components in the required proportions, based on the total loading volume of all small doses, and loads them into the pre-mixer for micro components.
After loading all components, the complex operates in automatic mode, the operator only pours the components into the conveyor bins. Feeding components into the dispensers, weighing, mixing the components and unloading them occurs automatically. The bins of the loaders for feeding large, medium and small doses are equipped with level sensors that inform the operator about the presence of the product for mixing and give a command for dosing or unloading from the mixers. The screw loaders are also equipped with frequency converters, which organize smooth product addition to the batcher, ensuring weighing accuracy. All the bins of the screw loaders are equipped with frame mixers, which prevent the product from caking.
The batchers are installed on load cells, which weigh the components in the batcher bins and control the product feed by screw conveyors.
The mixing cycle time and automatic unloading from the mixer are set by the operator on the control panel. The finished mixture from the belt mixer is automatically unloaded into the receiving bin of the feed conveyor for feeding to the next process operation or into the storage bin of the finished mixture with subsequent dosing. After unloading the finished mixture from the mixer, the unloading valve is automatically closed and the components are dosed for the next cycle.
Features:
The bulk component batching and mixing complex allows automatic batching and subsequent mixing of various bulk components, significantly reducing the human labor component in the technological process.
Advantages
- Full automation of the technological process;
- Accuracy of component batching;
- Increased productivity of the finished product;
- Mechanization of loading and unloading of components;
- Exclusion of the human factor;
- Availability of a certificate and a hygienic conclusion.
The components are loaded into the batcher hopper using conveyors according to the principle – “a separate conveyor for each ingredient”. The loaders are equipped with frequency controllers, with the help of which it is possible to smoothly add the component to a specified weight. The batcher hopper is hermetically connected to the conveyors and the mixer using flexible hoses.
Complete set:
- Mixer for pre-mixing microcomponents.
- Screw conveyors with receiving bins for feeding components for batching into the mixer.
- Basic and micro-dosage batchers.
- Bulk product mixer. The mixer volume depends on the required productivity. We manufacture belt-auger mixers for bulk products for 440, 700, 1040, 1600 and 2500 liters.
- Auger conveyor for feeding the finished mixture into the storage bin.
- Storage tank with a mixer.
- Auger dispenser of bulk components into finished containers.
- Automation system for line control based on a controller.
At the request of the Customer, this configuration can be changed to meet technological requirements.
All equipment is certified, equipped with high-quality imported components.
Capabilities:
Mixer volume (l.) 440-2500
Products:
bulk products.
